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Electronic Vat Agitator

Summer 2013
Summer 2013
:
Volume
28
, Number
1
Article starts on page
13
.

Keith Gum graduated from Sophia University in Japan and completed an MA in art at the University of Guam. He has attended papermaking workshops at the Robert C. Williams Paper Museum in Atlanta, Georgia, Carriage House in Brooklyn, New York, and in Japan. He currently manages Ifugao Papercraft in Inverness, Florida.   Of all the laborious chores papermaking demands, mixing the vat is probably one of the most time consuming. Whether using a cordless drill/paint mixer attachment or a bamboo pole, mixing forces us to momentarily halt the papermaking rhythm and set the mould aside. I have seen drawings of a propeller-like apparatus but these designs fail important benchmarks. A self-built vat agitator should be easy to assemble from materials that are readily available and inexpensive; mix better and faster than by hand; not involve dangerous wiring near the vat; have a manual switch for initial charging of the vat and an automatic on/off setting; and be reliable. That is asking a lot!

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Solving this problem with a microprocessor ten years ago might have cost thousands of dollars and an MA in electrical engineering but, today, a short trip to Radio Shack, Goodwill, and Lowe's nets just about everything you will need. A programmed Arduino microprocessor is the brain, transforming a household vacuum cleaner into an efficient mixer for your vat. The Arduino was invented with the arts in mind. The hardware and open-source software (free online) are not proprietary so you can do with it as you wish without copyright infringement. Cost? Thirty-four dollars! Total outlay depends upon what you pay for a used vacuum cleaner, but a hundred dollars is a reasonable estimate. Typically, the system looks like this: A motion sensor detects my hand reaching for a felt (stored under the vat), sending a positive voltage to the Arduino pin which is programmed to turn the vacuum on for eight seconds via a 110-volt relay. The hose extends from the machine's exhaust to a PVC pipe secured to the bottom of the vat where the pressure is released. A rheostat enables fine adjustment. Aside from the 5-volt motion detector, all hardware is six feet from the vat in an elevated plastic container, avoiding any danger of AC voltage. \[The author offers detailed schematics and programming code for download. Please contact him via email at ifugaopapercraft@ gmail.com. Ed.\] After couching, you return to the vat ready to pull another sheet without ever stopping for a minute to mix. Even a subjective measure of time and labor necessary to mix the vat by hand would reveal considerable effort. Possibly the most significant benefit of the system is a perfectly mixed vat. From start to finish, you will be confident that the pulp is homogenously suspended throughout the vat.